How to mix Belzona 1111 (Super Metal)
Belzona 1111 (Super Metal) is a 100% solids, cold-curing epoxy composite and our most popular product, trusted for its versatility across a wide range of repairs. Watch how to mix by volume for a consistent, reliable application, plus take a look at some of its key repair uses.🛒 To purchase this solution, head to Belzona.com […]
How To Repair A Damaged Shaft Using Machining Techniques
In this video, you will learn how to carry out a shaft repair using Belzona 1111 (Super Metal) to rebuild a worn or damaged shaft. This method combines repair composites with simple machining techniques to restore the shaft profile while reducing downtime. Shafts are commonly found in various industrial applications where rotational motion is required […]
How to Rebuild and Enhance a Pump with Belzona
In this video we will demonstrate how to rebuild a damaged pump with Belzona 1111 (Super Metal) and then coat it using Belzona 1341 (Supermetalglide) to increase efficiency and ensure long-term protection. Belzona’s durable, cold-applied solution offers long-term repair and protection for pumps, as well as increased efficiency. How it works: The Belzona system for […]
Flange Face Forming and Protection with Belzona 1111
00:00 Flange faces can suffer from mechanical and/or chemical damage, which in turn can lead to critical operational and hazardous situations. The problem itself can be easily solved by using Belzona paste-grade rebuilding materials. These materials are chosen based on the specific operating and chemical service conditions of the flange to be reformed. In this […]
How To Mix Belzona 1111 By Volume
#Belzona1111 is a two-component paste grade composite for repairing and rebuilding metal machinery and equipment: shafts, hydraulic rams, bearing housings, keyways, engine blocks, casings, pipes, tanks, flanges. One of the key factors of a Belzona application success is a thorough mix of two-component composites. In this video we demonstrate #howtomixBelzona 1111 by volume. For the […]
Welding Risks vs Cold Bonding
The process of welding metals involves high temperatures generated by an electric arc or the burning of gasses to ‘melt’ the materials so that they fuse into one. Cold bonding on the other hand is achieved with the use of an adhesive that forms a bond between the two materials. Over the years, those materials […]
Flange repair and protection with Belzona 1111
Flanges can be easily repair and protected against erosion using Belzona 1111 (Super Metal), a polymer based repair composite that can be applied in-situ without hot work. Flange faces can be easily damaged by corrosive fluids, crevice and galvanic corrosion, and heat distortion which cause leaks and consequent loss of containment. Leaks caused by a […]
Belzona Vessel Lining Solution – In Action
New process vessels were required as part of the Rumaila field expansion, including 10 desalters, 10 dehydrators and 20 degassers. Produced from carbon steel, additional corrosion protection inside these vessels was a must. Inconel 625 cladding was first considered for protecting newbuild vessels as a familiar option. However, the client wanted to reduce capital investment […]
How To Repair a Shaft Using an Injection Technique
In this short video, you will learn how to repair a worn #shaft using Belzona 1321 and a #3D printed former to rebuild a damaged shaft using injection technique. Our rebuilding solutions for damaged shafts offer simple applications by reducing hot work and cutting downtime. Shafts become worn and damaged due to vibration, rubbing, abrasive […]
How to Repair a Shaft Keyway with Belzona 1111
Keyways become worn and oversized due to constant pressure from starting and stopping, causing vibration, misalignment and stress on couplings. Belzona #epoxy composite materials are designed to repair and prevent these common failures to mechanical power transmission equipment. Using a new key as a former, a perfect zero-tolerance fit is created. This simple repair saves […]